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Bottle Pre-treatment Machine - List of Manufacturers, Suppliers, Companies and Products

Bottle Pre-treatment Machine Product List

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[Case Study of PET Bottle Preprocessing Machine] Reducing Work Time by Automating Residual Liquid Removal and Hole Punching

[Case Study of PET Bottle Preprocessing Machine] Reducing Work Time by Automating Residual Liquid Removal and Hole Punching

By introducing a pre-treatment machine for PET bottles, we automated the removal of residual liquid and hole-punching tasks that were previously done manually, significantly reducing the work time.

Case Study 1: PET Bottle Preprocessing Machine PBD-5000 ■Industry: Waste Management ■Application: Punching and De-liquidization of Business PET Bottles (Preprocessing before Compression) 【Customer's Challenges】 The company, engaged in waste collection, transportation, and cleaning services, collects approximately 6 tons of PET bottles monthly from convenience stores and office buildings in Niigata Prefecture, compressing and packaging them for shipment. Many of the collected PET bottles contain residual liquid and still have caps attached. In the past, the removal of residual liquid and punching operations were performed manually, which was inefficient and costly, posing a significant challenge. *For more details, please refer to the PDF document or feel free to contact us.*

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[Case Study of PET Bottle Preprocessing Machine] Solving the rebound problem during compression packaging

[Case Study of PET Bottle Preprocessing Machine] Solving the rebound problem during compression packaging

The introduction of the pre-processing machine has resolved the rebound issue during compressed packaging. After the equipment was installed, it became possible for one worker to handle the tasks.

Case Study 3 for PET Bottle Preprocessing Machine PBD-5000 Industry: Waste Management Application: Punching and Dehydration of Business PET Bottles (Preprocessing before Compression) The company primarily collects business PET bottles from waste collection points within JR train stations and from beverage vendors, and ships the bottles to clients after pressing them with a compression packaging machine. However, many of the collected PET bottles still have caps on them, which causes issues during compression packaging due to their rebound. Previously, workers manually loosened the caps to de-gas the bottles, which was labor-intensive and challenging. *For more details, please refer to the PDF document or feel free to contact us.*

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Pet Bottle Preprocessing Machine 'PBD-5000'

Pet Bottle Preprocessing Machine 'PBD-5000'

Achieving improved processing capacity in post-production and reduced labor costs! Contributing to the efficiency of PET bottle recycling.

The "PBD-5000" is a product that improves the processing capacity of downstream recycling equipment, such as our label separation machines, by pre-drilling, de-liquidizing, and sorting before the downstream processes, thereby reducing labor costs. It simultaneously removes residual liquid, which is a challenging task when done manually, while reducing volume by 30-50%. This contributes to operational efficiency. To accommodate the different working environments of our customers, we offer a wide range of additional components and options. Normal operations can be performed with a simple push of a button, making it easy for anyone to use. 【Features】 ■ Pre-drilling, de-liquidizing, and sorting before downstream recycling equipment ■ Simultaneously removes residual liquid, which is difficult to do manually, while reducing volume by 30-50% ■ Flexibly adapts to various working environments ■ Compact design ■ Processing capacity of 500 kg/hour with a power requirement of only 1.9 kW (three-phase 200V) *For more details, please refer to the PDF document or feel free to contact us.

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Pet Bottle Preprocessing Machine 'PBD-5000'

Pet Bottle Preprocessing Machine 'PBD-5000'

Leftover beverage bottles can also be disposed of with caps on. This reduces the volume while simultaneously removing residual liquid, contributing to the efficiency of operations.

The "PBD-5000" is a pre-treatment machine for PET bottles that contributes to the efficiency of PET bottle recycling. By performing perforation, de-liquidization, and sorting in advance, before the recycling equipment such as our label separator, it enhances the processing capacity of subsequent operations and reduces labor costs. 【Features】 ■ Flexible adaptation to various working environments We offer a wide range of additional components and options to accommodate the different working environments of our customers. ■ Compact size for easy integration into existing lines Despite its compact design, this space-saving pre-treatment machine performs "perforation," "de-liquidization," and "sorting" all in one unit. ■ Energy-efficient and low-cost With a processing capacity of 500 kg/hour, it requires only 1.9 kW of power (three-phase 200V). ■ Improved compression and crushing efficiency in subsequent processes Due to the "perforation" process, even when round bottles with caps are fed into the system, the efficiency of compressors and crushers increases by 10-30%. (According to our research) ■ Safety design to prevent accidents Drive components such as the perforation and transport sections are covered, and dangerous areas are designed to be out of reach of hands and feet. *For more details, please refer to the PDF materials or feel free to contact us.

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[Case Study of PET Bottle Preprocessing] Improved Bale Compression Rate by Cap Removal

[Case Study of PET Bottle Preprocessing] Improved Bale Compression Rate by Cap Removal

By introducing a pre-processing machine, we were able to automate the cap removal process, which was previously done manually to suppress rebound during compression packaging.

Case Study 2 of the PET Bottle Preprocessing Machine PBD-5000 ■Industry: Employment Support Facility for People with Disabilities ■Application: Punching holes and de-liquidizing business-related PET bottles (preprocessing before compression) 【Customer's Challenges】 At an employment support facility for people with disabilities in a certain city in Aichi Prefecture, business-related PET bottles are pressed using a vertical compression packaging machine and shipped to clients. Many of the collected PET bottles still have caps on them, and to suppress the rebound during compression packaging, workers have been manually loosening the caps. However, during the summer, the volume of work increases, making it a very demanding task. *For more details, please refer to the PDF document or feel free to contact us.*

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